trinydex
10-08-2007, 11:02 AM
here is my technique for removing the rear bumper and installing the evo9 rear bumper.
do this at your own risk. of course, a body shop would be a better alternative.
1)open trunk and remove the rear trunk plastic fascia.
you have to remove the plastic fasteners by pulling outward.
then pull up on each side of the the trunk latch to remove the plastic fascia.
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDA4NnM0MTNkZmQzMXk1NDE%253D.jpg
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDA5NnM0MTNkZmQzMXk1NDE%253D.jpg
2) remove screws from inside the trunk to rear bumper (should be 4)
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDExNnM0MTNkZmQzMXk1NDE%253D.jpg
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDEyNnM0MTNkZmQzMXk1NDE%253D.jpg
3)remove the rear taillights
remove the 2 screws on the inside side, then pull out and away, then disconnect harness
then remove the screw and plastic rivet screw from the bottom of where the rear taillights were that connect to the rear bumper.
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDEzNnM0MTNkZmQzMXk1NDE%253D.jpg
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDE0NnM0MTNkZmQzMXk1NDE%253D.jpg
4) remove the side covers inside the trunk and remove the 1 screw on each side that connect the bumper
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDEwNnM0MTNkZmQzMXk1NDE%253D.jpg
5)remove side markers and detach from harness
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDE1NnM0MTNkZmQzMXk1NDE%253D.jpg
6)remove the 2 screws from the rear wheel well
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDE2NnM0MTNkZmQzMXk1NDE%253D.jpg
7)underneath the rear bumper, remove the 3 plastic clips that secure the bumper to the rear crash beam
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDE3NnM0MTNkZmQzMXk1NDE%253D.jpg
here is pic of 2 of them removed
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDIxNnM0MTNkZmQzMXk1NDE%253D.jpg
8)remove the bumper (first pull the sides off, then pull from the rear) don;t forget to disconnect the harness for the license plate lights and rear side lights.
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDIzNnM0MTNkZmQzMXk1NDE%253D.jpg
9)we can not use the foam padding anymore, but we need to use the stock bumper retainer.
it is held in place by rivets. you will need to drill them out (18 rivets in all)
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDI0NnM0MTNkZmQzMXk1NDE%253D.jpg
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDI1NnM0MTNkZmQzMXk1NDE%253D.jpg
here is a pic with mike from gruppe-s holding the bumper retainer
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDI2NnM0MTNkZmQzMXk1NDE%253D.jpg
10)well here is where i forgot to take pix. you need to put the bumper retainer on the new bumper. the new bumper comes with supplied rivets, but you need to use a riveter. you can get a nice craftsmen professional one for $30 from SEARS, a pretty good one from OSH/TRUE VALUE for $20, or a cheap one from HARBOR FREIGHT for $7-$15.
11)once the bumper retainer is installed, you now need to zip tie the rear side marker harness since our new bumper doesn't have them anymore.
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDI5NnM0MTNkZmQzMXk1NDE%253D.jpg
12)the rear license plate holder does not fit right anymore, son you need to be creative with this. the license plate lights will not sit under the hole anymore without cutting and welding, so all i did was bend the license frame holder a little and had the lights come out. you will have to drill your rear license plate 2" down from the top hole so that you can screw in your license plate. also, i will be spray painting my rear license plate lights except for a rectangle in the bottom so that it will not be too bright.
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDI5NnM0MTNkZmQzMXk1NDE%253D.jpg
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDMzNnM0MTNkZmQzMXk1NDE%253D.jpg
13) remove the rear crash beam (2 bolts on each side)
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDMyNnM0MTNkZmQzMXk1NDE%253D.jpg
14)now reverse the steps and throw on that new EVO IX rear bumper
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDM0NnM0MTNkZmQzMXk1NDE%253D.jpg
NOTE:
since our car is USDM, cal and i are trying to see if the tow hook cover fits for our cars since we have a big rear tow hook
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDI3NnM0MTNkZmQzMXk1NDE%253D.jpg
do this at your own risk. of course, a body shop would be a better alternative.
1)open trunk and remove the rear trunk plastic fascia.
you have to remove the plastic fasteners by pulling outward.
then pull up on each side of the the trunk latch to remove the plastic fascia.
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDA4NnM0MTNkZmQzMXk1NDE%253D.jpg
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDA5NnM0MTNkZmQzMXk1NDE%253D.jpg
2) remove screws from inside the trunk to rear bumper (should be 4)
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDExNnM0MTNkZmQzMXk1NDE%253D.jpg
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDEyNnM0MTNkZmQzMXk1NDE%253D.jpg
3)remove the rear taillights
remove the 2 screws on the inside side, then pull out and away, then disconnect harness
then remove the screw and plastic rivet screw from the bottom of where the rear taillights were that connect to the rear bumper.
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDEzNnM0MTNkZmQzMXk1NDE%253D.jpg
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDE0NnM0MTNkZmQzMXk1NDE%253D.jpg
4) remove the side covers inside the trunk and remove the 1 screw on each side that connect the bumper
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDEwNnM0MTNkZmQzMXk1NDE%253D.jpg
5)remove side markers and detach from harness
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDE1NnM0MTNkZmQzMXk1NDE%253D.jpg
6)remove the 2 screws from the rear wheel well
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDE2NnM0MTNkZmQzMXk1NDE%253D.jpg
7)underneath the rear bumper, remove the 3 plastic clips that secure the bumper to the rear crash beam
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDE3NnM0MTNkZmQzMXk1NDE%253D.jpg
here is pic of 2 of them removed
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDIxNnM0MTNkZmQzMXk1NDE%253D.jpg
8)remove the bumper (first pull the sides off, then pull from the rear) don;t forget to disconnect the harness for the license plate lights and rear side lights.
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDIzNnM0MTNkZmQzMXk1NDE%253D.jpg
9)we can not use the foam padding anymore, but we need to use the stock bumper retainer.
it is held in place by rivets. you will need to drill them out (18 rivets in all)
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDI0NnM0MTNkZmQzMXk1NDE%253D.jpg
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDI1NnM0MTNkZmQzMXk1NDE%253D.jpg
here is a pic with mike from gruppe-s holding the bumper retainer
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDI2NnM0MTNkZmQzMXk1NDE%253D.jpg
10)well here is where i forgot to take pix. you need to put the bumper retainer on the new bumper. the new bumper comes with supplied rivets, but you need to use a riveter. you can get a nice craftsmen professional one for $30 from SEARS, a pretty good one from OSH/TRUE VALUE for $20, or a cheap one from HARBOR FREIGHT for $7-$15.
11)once the bumper retainer is installed, you now need to zip tie the rear side marker harness since our new bumper doesn't have them anymore.
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDI5NnM0MTNkZmQzMXk1NDE%253D.jpg
12)the rear license plate holder does not fit right anymore, son you need to be creative with this. the license plate lights will not sit under the hole anymore without cutting and welding, so all i did was bend the license frame holder a little and had the lights come out. you will have to drill your rear license plate 2" down from the top hole so that you can screw in your license plate. also, i will be spray painting my rear license plate lights except for a rectangle in the bottom so that it will not be too bright.
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDI5NnM0MTNkZmQzMXk1NDE%253D.jpg
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDMzNnM0MTNkZmQzMXk1NDE%253D.jpg
13) remove the rear crash beam (2 bolts on each side)
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDMyNnM0MTNkZmQzMXk1NDE%253D.jpg
14)now reverse the steps and throw on that new EVO IX rear bumper
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDM0NnM0MTNkZmQzMXk1NDE%253D.jpg
NOTE:
since our car is USDM, cal and i are trying to see if the tow hook cover fits for our cars since we have a big rear tow hook
http://www.socalevo.net/gallery/albums/userpics/10991/wOTE5MDI3NnM0MTNkZmQzMXk1NDE%253D.jpg