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View Full Version : Install: SMC Alky Kit



trinydex
10-08-2007, 11:05 AM
One of my winter-long projects was to get an alky kit going on the evo. I have wanted to do alky injection on all of my dsm's, but have never gotten around to it until now. It really took a lot less time than I thought it would, but then again I went with a kit put together by SMC Enterprises. The fit and finish is quite nice, and overall the install took maybe 3 hours (I took my sweet ass time and tied everything down all nice like). Here's some pics for your enjoyment

Full gallery is here:
http://www.scheides.com/gallery/alky

A little gin-n-juice for the evo
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2001.jpg

Shot of the tank and pump all assembled. The pump has a built-in pressure sensor that ensures 40psi of pressure is being provided. This will be mounted in the trunk.
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2002.jpg

This is the progressive controller. Set to start spraying once it sees 10psi, and be spraying full 100psi of pressure by the time the controller sees 20psi of manifold pressure. The 'spray' light only comes on when the pump is flowing 40psi of pressure.
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2003.jpg

SS fuel line and pump assembly wiring harness. This provides power to the pump, but also sends the pump's pressure sensor signal back to the controller (this signal can be tapped into later for integration with AEM EMS).
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2004.jpg

The nozzle assembly. Note the pressure gauge for testing
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2005.jpg


Mitsubishi left us ample room for this project
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2006.jpg

Inside the tank. Pickup tube and low fluid level warning sensor.
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2007.jpg

Tank and pump assembly
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2008.jpg

Some setups come with plastic tubing. Braided SS is the way to go
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2009.jpg

Just under the tank is a breathing tube/drain tube of some sort. I stuck the SS line through there.
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2010.jpg

I really wanted to keep the zip ties to a minimum, but here it was really necessary.
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2011.jpg

SS line runs through a spare spot on these brackets that run under the car. These also secure brake and fuel lines.
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2012.jpg

Had to find a 25/64" drill bit to drill the right hole, but it fits perfect. A little blue loctite will keep this from coming loose.
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2013.jpg

Had to put at a bit of an angle so I could still fit a wrench in there to tighten this little 7gph nozzle:
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2014.jpg

Not as incogneto as I would have liked, but nice and clean will do.
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2015.jpg

Trunk all buttoned up.
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2016.jpg

Open container of alcohol? Why no officer, I'm not sure what you're talking about
http://www.socalevo.net/gallery/albums/userpics/10991/Install%20SMC%20Alky%20Kit%2017.jpg

I'm sure this kit could be adapted to fit in a DSM as well. I'll be posting dyno results soon, hks 280's are going in this week

from: http://www.evolutionm.net/forums/showthread.php?t=245276